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Saturday, July 07, 2012 9:04:28 PM
This is the company that made the 1st (and only?) automated silk reeling machine.
They hold 38 patents on the reeler so I think if we are going to do it this is how.
http://www.tianfengchina.com/en/product/?99_461.html
Length: 27936mm 25736mm(360ends)(89 Ft) 23536mm(320ends)(77 Ft)
Length of each unit: 2200mm (7 ft)
Width: 1477mm(4 Ft)
Total width: 3326mm (8Ft)
Total height: 1816mm.(5 ft)
Raw material: The length of non-broken filament = 500 meters
Machine assignment: 8 persons per set of 400 ends
Output per machine per hour(10ends): 400-650(From older machine)
If I am seeing this correctly each machine 40-65 cocoons an hour
So 8 people with a 400 end unit doing 40-60 an hour (calling it 50)
is 20,000 cocoons an hour.
At 1M cocoons per ton it will take 8 people 50 hours (400 man hours) to reel the cocoons.
At $10 per hour the labor costs to unreel is $4000 per ton (not counting tax etc).
Basing it on normal silk costs this machine could produce $250K of silk a month and require about 2000 sq ft of shop space.
With normal silk being $60K a ton this is feasible for MS in the USA. I don't know about raising them. That is where I would think the labor costs would be.
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