ATS opens Canada's first solar energy manufacturing facility; new technology expected to revolutionize industry
TSX: ATA
CAMBRIDGE, ON, June 23 - ATS Automation Tooling Systems Inc. today
at 2:00 pm will open Canada's first full-scale solar cell manufacturing plant
and unveil its revolutionary new photovoltaic technology that will soon be
produced in commercial quantities from the highly-automated 193,000 square
foot facility located in this southwestern Ontario city.
ATS's Spheral Solar(TM) Power (SSP) technology was developed in Canada in
large part using Canadian engineering and scientific expertise, and is
considered a major breakthrough for the estimated $3.4 billion global solar
photovoltaic industry.
ATS expects its Spheral Solar(TM) technology will accelerate the adoption
of solar energy by consumer and commercial users - and open new mainstream
applications - because it can be manufactured cost-effectively and the
resulting solar cells are pliable, lightweight, durable and can be produced in
a variety of colours that suit seamless integration with traditional building
materials.
With support from Technologies Partnerships Canada, SSP's current
development plans will result in the creation of 200 jobs and the investment
of more than $100 million in the Canadian economy by the end of calendar 2005.
"Spheral Solar(TM) Power is more than the next generation of photovoltaic
technology," said Klaus Woerner, ATS President and Chief Executive Officer,
"it will provide Canada and the world with a clean, renewable energy source
that we believe may eventually rival fossil fuels on economics and ease of
use. This a proud moment for ATS and the broader communities that have
participated in SSP's development because we've put Canada on the map as a
leader in renewable energy innovation."
According to industry forecasts, demand for solar energy will increase at
25% per annum through 2010 driven by growing power consumption, the
requirement for distributed generation and government incentives.
Milfred Hammerbacher, President of Spheral Solar Power said: "Countries
such as Germany, the U.S., and Japan have recognized the importance of
photovoltaic technology by supporting programs that ultimately lower monthly
energy costs for the consumer while, at the same time, reducing dependence and
costs associated with the maintenance of outdated central power generation
plants. It's time Canada and provinces like Ontario get on board and leverage
the innovation and manufacturing capabilities of companies like ATS and become
the world leader in the design and use of distributed energy systems."
SSP Development History
ATS announced it intended to commercialize Spheral Solar(TM) technology
in July 2002 and received funding from Technologies Partnerships Canada for up
to $29.5 million to support SSP's development.
"We've come a long way since then," said Mr. Hammerbacher. "We've
achieved major breakthroughs with the base technology. On our pilot line,
we've successfully created the world's largest crystalline silicon solar cell
with an energy-producing surface four times larger than conventional solar
cells. We've developed a marketing strategy and identified a number of
potential distribution partners around the world. We've successfully recruited
115 experienced people to drive our initiative. We've designed and built some
of the most complex automation ever to assemble our solar cells. And now,
we've opened this state-of-the-art facility. It's been a remarkable journey
and while it will take time for us to realize full value from our efforts,
we're now well along with our commercialization plans."
"This first factory contains a number of innovative manufacturing
processes that our Automation Systems Group designed using our 25 years of
knowledge and expertise," said Mr. Woerner. "It's a showcase facility as much
for its automation as for its solar manufacturing capability and we intend to
make sure potential automation customers get a first-hand look at its
capabilities."
SSP Next Steps
ATS has begun to optimize the 26 individual production processes that are
housed in the factory and SSP is expected to begin shipping products this
summer. The launch will also enable SSP to distribute samples to the more than
50 companies worldwide that are waiting to evaluate the technology. The
factory is designed to be easily scalable when additional production capacity
is required.
"It won't happen over night," said Mr. Woerner, "but we are very
confident that Spheral Solar(TM) Power will accelerate demand for solar energy
and expand Canada's presence in the global photovoltaic marketplace. We can
see the day when our region will become an important economic powerhouse in
the field of photovoltaic, just as it already has in automation."
SSP Factory Capacity
The SSP facility was designed to produce a targeted capacity of 20
megawatts of solar products annually. This is enough to power 6,000 to 8,000
homes every year. Over time, it's envisioned that the facility will increase
its annual capacity to 40 megawatts - enough to power 12,000 to 16,000 solar
rooftop systems.
SSP is expected to make a significant contribution to reducing greenhouse
gases. For example, if a single 40 MW SSP factory were used to provide energy
to 12,000 new homes every year through 2030, greenhouse gas emissions would be
reduced by 30 megatonnes over the lifecycle of these systems. 30 megatonnes is
the equivalent of removing 12,000 mid-sized cars from Ontario's roads every
year. Over the same period of time, this one SSP factory would add 1,000
megawatts of new power to Ontario's electrical grid.
Another way to measure SSP's output is this: one barrel of SSP spheres
(which could be produced by the factory every day assuming 40 megawatt
capacity) produces the energy equivalent of 14,000 barrels of oil.
"Today's opening of our Canadian factory, coupled with our foothold in
the European market, leaves us well positioned to exploit the enormous
potential of the major markets in North America, Europe and Asia," said Mr.
Woerner. "With today's announcement, we will start delivering on our
competitive advantages and provide Canadians and consumers around the world
with the products necessary for building a sustainable energy market for the
21st century."
ATS and the Solar Industry
ATS has been active in the photovoltaic industry since acquiring
Photowatt International S.A. of Bourgoin-Jallieu, France in 1997. Since that
time, ATS has applied its automation technology to help turn Photowatt into
one of the few profitable solar energy companies in the world. Photowatt is
now one of the largest solar manufacturers in the world with a leading market
position in Europe.
Spheral Solar(TM) Power (SSP)
Part of ATS's Solar Group, Spheral Solar(TM) Power (www.sspsolar.com) is
in business to develop, manufacture and market the Company's next generation
solar photovoltaic (PV) technology referred to as Spheral Solar(TM) Technology
(SST). SST responds to traditional solar photovoltaic barriers by offering
significantly lower costs than conventional technologies and revolutionary
flexibility that enable a broad number of new market applications: including
solar-imbedded roofing tiles, solar building facades and automobile power
systems. SST is a unique and proprietary technology that is expected to give
ATS a significant competitive advantage in the global marketplace.
Corporate Description
ATS Automation Tooling Systems Inc. (www.atsautomation.com) is the
industry's leading designer and producer of turn-key automated manufacturing
and test systems, which are used primarily by multinational corporations
operating in a variety of industries including: automotive, computer/
electronics, healthcare, and consumer products. The Company also makes
precision components and sub-assemblies using its own custom-built
manufacturing systems, process knowledge and automation technology. Through
Photowatt International S.A., and Spheral Solar(TM) Power Inc., ATS is an
emerging leader in the rapidly growing market for solar energy. ATS employs
approximately 3,800 people at 26 facilities in Canada, the United States,
Europe and Asia-Pacific. The company's shares are traded on the Toronto Stock
Exchange under the symbol ATA.
