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Tuesday, 09/23/2008 11:16:17 PM

Tuesday, September 23, 2008 11:16:17 PM

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Algenol takes fresh approach to ethanol production

By Steve Gelsi, MarketWatch
Last update: 4:17 p.m. EDT Sept. 23, 2008Comments: 3NEW YORK (MarketWatch) -- Paul Woods traces the origins of Algenol Biofuels to his college days in the mid-1980s, with the idea of alternative energy sustained by memories of the oil embargo of the prior decade.
At around that time, gasohol started taking root in the U.S., but then it quickly faded, as oil prices fell.
But Woods stayed at work on the idea of using algae to produce ethanol. Along the way, Woods managed to build up and sell his natural-gas company, United Gas Management, and channel those resources into algae. He formed Algenol in 2006 along with Craig Smith and Ed Legere.
Video: A reprieve from oil prices

Barron's Clare McKeen says lower oil prices might give the economy a boost. (Sept. 23)Now, armed with patents, several test facilities around the world, and some $70 million in private backing, Woods is targeting his first large-scale ethanol production facility with output that may rival that of some of the category's largest U.S. players.
Algenol inked a partnership with BioFields, which has committed $850 million to build an industrial-scale ethanol facility in Mexico on 102,000 acres of desert located near the Pacific coast and not far from Cabo San Lucas.
"We don't use farm land, we don't consume any food and [we use] no fresh water," reported Woods, who has said hopes to bring the plant on line by the end of next year. "It's time to focus on California, Texas and Florida. We want to have a major plant on U.S. soil. Cheap energy is a matter of national security."
Woods holds a half-full plastic bottle of Gatorade sideways to illustrate the functioning of the firm's 5-feet-by-20-feet plastic holding tanks. Using a patented algae, Alegenol fills each tank with seawater and places the water-based plant inside.
As the algae grows, Alegenol will tap into carbon dioxide from a nearby power plant and funnel it into the tanks. The algae takes the gas and converts it into oxygen and evaporated alcohol, which is then removed and concentrated for use as fuel.
Unlike other algae players that make diesel oil by processing algae itself, Algenol doesn't spend time or energy removing the algae. It uses the ethanol vapors that the plant emits.
Algenol forecasts sales from the Mexico plant by the end of 2009 at price levels comparable to other U.S. ethanol makers. It says the plant will have a capacity of 1 billion gallons per year, much of which will be transported by ship to Mexican oil refineries nearby to be blended into gasoline.
So far, Algenol's test facilities have yielded 6,000 gallons of ethanol per acre per year, with yields expected to grow to 10,000 gallons of ethanol per year by the end of 2008.
'There will be enough demand for ethanol and other biofuels for all producers. It's an insatiable market.'
— Craig Smith, Algenol
The company formally met with Wall Street for the first time Monday at the UBS Global Life Sciences Conference in New York as a step toward a possible financing round down the road.
Algenol plans to seek federal, state and local assistance to bring U.S. facilities on line. Refiners are interested in buying ethanol because it's cheaper than buying crude oil in many cases, he said.
Looking ahead, Algenol sees itself helping the U.S. reduce its oil imports, it has said, while adding to the ethanol supply from fellow ethanol makers such as VeraSun Energy (VSE:verasun energy corp com
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Privately held Poet, based in Sioux Falls, S.D., bills itself as the largest ethanol producer in the world, according to the Renewable Fuels Association, with 24 production facilities in the United States and more than 1.4 billion gallons of ethanol annually.
"We see ourselves as standing on the shoulders of the corn-ethanol business," said Algenol Chief Operating Officer Craig Smith. "We want to expand the market. There will be enough demand for ethanol and other biofuels for all producers. It's an insatiable market."
Steve Gelsi is a reporter for MarketWatch in New York.
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Comments: 3

When you buy 10% ethanol, count on losing 15-20% of your gas mileage - for 85%, count on losing 35%. I drive an '08 Ford F-150 and on regular gas, I get a fairly consistent 18.8 MPG with the Triton engine. When I fill up with 10% ethanol, I get 16.2...

- ebmfck

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