Australian organization CSIRO, the Commonwealth Scientific and Industrial Research Organisation, recently partnered with Anatomics, a Melbourne-based medical implant company, and a team of UK doctors to implant a 3D printed titanium and polymer sternum into a 61-year-old British patient. The operation marked the first time that a 3D printed sternum made from titanium and a synthetic polymer had been implanted into a human.
The patient, 61-year-old Edward Evans, suffered from a rare infection that necessitated the removal of his sternum, or breastbone. Since receiving his new 3D printed titanium-polymer implant, Evans is reportedly recovering very well.
In making the sternum implant, CSIRO partnered with medical implant company Anatomics. The latter was responsible for designing the titanium and polymer implant, while CSIRO took charge of its manufacturing, 3D printing the implant at its Lab 22 facility in Melbourne.
“I’m proud of our cutting-edge work with Anatomics that has enabled patients around the world to regain the ability to walk, to sit up and lead normal lives,” said Dr. Keith McLean, Director of CSIRO Manufacturing. "Here in Melbourne, we have quietly been developing what we believe is one of the world’s most advanced capability in reconstructive prosthetics, and this recent success in the UK demonstrates that."
Titanium is a strong, lightweight, biologically compatible metal that becomes integrated, not rejected in human bodies. And this, coupled with advances in 3D printing technology, allowed the creation of an implant that would precisely fill the defect in Edward’s chest.
Mr Bishay sent CT scans of Edward’s chest to Anatomics Pty Ltd in Melbourne, Australia, who are world leaders in the design and manufacture of bespoke surgical implants.
Their designs were then sent to CSIRO where they were fed into a 3D printer. This printer has a chamber filled with powdered titanium, and the particles are fused together layer by layer by an electron beam.
The printed sternum was then returned to Anatomics for processing and cleaning and was coated in porous polyethylene – a substance manufactured to create a bone-like porous architecture and which also helps with tissue adhesion. Finally, the implant was sterilised and shipped to the UK.
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